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WZ500E Type Ballastless Track Bed Long Rail Laying Machine

update time:2023/12/26 10:37:08


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1. Overview and Main Structure
The WZ500E type ballastless track bed long rail laying machine integrates the advantages of existing ballastless track bed long rail laying machines both domestically and internationally,and effectively overcomes their shortcomings. It incorporates key technologies such as automatic guidance, high-tonnage traction,for enhancing laying efficiency,ensuring safety and reliability of the laying machine. It features high traction, non-destructive track bed fasteners, high overall operational efficiency, high reliability, and independent intellectual property rights in China. It meets the requirements of seamless line laying on ballastless track beds for high-speed railways in China.The laying machine employs a front dragging and rear pushing method and is suitable for standard gauge ballastless track bed rails composed of long rail segments with a length ranging from 100 to 500 meters and a rail weight not exceeding 60 kg/m.The equipment is composed in front-to-rear order: mainly consisting of 100 rollers + transport flat cars + guiding vehicle + roller car I + roller car II + roller car III +a track-splitting pushing vehicle + transitional gradient vehicle + steel rail transport vehicle group.


2. Main Technical Parameters

2.1 Basic Dimensions
Overall Length of the UnitApproximately 545m
Maximum Width of the Unit3200mm
Maximum Height of the Unit3574mm
Track Gauge1435mm
2.2 Main Performance Parameters
Operation TypeTrack laying by pushing
Types of Track BedsVarious ballastless track beds
Total Mass of the UnitApproximately 1770t 
Total Mass of the Guide Car12t


Minimum Operation Radius2500m
Engine Model of the Guide CarYuchai YC6A165Z-710
Engine Power of the Guide Car118 kW (2000rpm)
Engine Model of the Rail Pushing VehicleYuchai YC6108Z
Engine Power of the Rail Pushing Vehicle 92kW (2000rpm)
Fuel Tank CapacityApproximately 540L 
Hydraulic Oil Tank CapacityApproximately 540L
Hydraulic System Pressure≤25MPa
Maximum Traction Force of the Guide Car125kN
Towing Steel Rails Speed of the Guide Car0-6 km/h 

Maximum Climbing Ability of the Guide Car (Towing Steel Rails)30‰
Maximum Pulling Force of the Winch65kN 
Towing Speed of the Winch5-80m/min
Power Supply VoltageDC24V
Steel Rails Transported in One Operation24 pieces
Length of Laid Steel Rails500m 
Type of Laid Steel Rails60kg/m
Overall Efficiency6km/8h 
Operation Environment Temperature-20℃ to +50℃
Lighting ConditionsSatisfies nighttime operation requirements


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